1. Inspection of incoming material
It is also called receiving inspection. It consists of inspecting and checking all the purchased raw materials (Chemicals, resins, plasticisers, pigment, fabrics etc. ) Our quality team verify all incoming raw material and ensure that the raw material is ok for further process. If the raw material is not up to our standard then it will be rejected and sent back to the supplier. We have a fully furnished lab for testing and for verification of the incoming material, it consists of instruments such as - Brookfield viscometer, Hydrometer, Grindometer, Karl Fischer titrometer, Lab coater, Bar coaters, Ovens, Fabric thread counter, tensile tester etc.
2. Online Inspection
Online Inspection consists of verifying and approving the first part as per customer specifications, and our internal specifications during the production. It is a key step for ensuring that the raw material is appropriate according to the internal and external specifications. The first part is verified for colour, feel, weight, thickness, finish, and all other key requirements before further continuing the production. Tensile tester, crock meter, spectrophotometer, Flexing tester, abrasion tester, thickness gauge, weighing balance are some of the equipments this lab uses for process control.
3. Inspection of running production material
In-process inspection and control consist of setting, verifying, and monitoring of predefined process parameters during the production for each type of product, and documenting the same in the system. We have quality assurance methods like mistake or error-proofing systems in automatic temperature controls, Beta gauge, an alarming light system for detection, display of set readings on all coating heads, apart from continuous checks of thickness, width and weight throughout the process. We have a perfect control system in all coating heads to increase or decrease the weight, thickness, speed and width during production.
4. Inspection of production process
The work of inspection is done while the production process is simultaneously going on, by controlling the process of production with predefined process parameters. Inspection is done at various work centres of men and machines and at critical production points. This has the advantage of preventing wastage of time and money on defective output and preventing further delays in Production.
5. Inspection of Finished Goods
This is the last stage when the finished material is inspected by an experienced and trained technical team. This step consists of the various visual and physical testing procedure against our predefined specification and standard parameters to achieve the best output of our production to get customer satisfaction. Every lot is verified for physical parameters and whole material is verified for a visual appearance on inspection machines by an experienced team and last-minute tests are carried out before marketing to see that approved product gets dispatched to our customer(s) and defective/poor quality product gets rejected.