
Homepage / Infrastructure
Our Infrastructure
Our infrastructure is the foundation of our excellence. Sprawled across 25 acres or roughly around 1.1 Million sq ft. of single-owned land, our manufacturing facility is one of the largest and most advanced in the industry—designed to deliver precision, innovation, and scale under one roof.
From the moment you step into our premises, it’s clear that we’ve created a world-class manufacturing ecosystem, equipped with state-of-the-art machines sourced from leading technology hubs across the globe—Italy, Germany, Brazil, Japan, China, Taiwan and South Korea. These highly automated and precision-driven systems empower us to deliver consistent quality, high efficiency, and unmatched flexibility to serve diverse customer needs across furnishing, footwear, fashion, and automotive sectors.
This end-to-end integration allows us to maintain full control over the production process, minimize lead times, and respond swiftly to market demands and customer-specific requirements.
What truly sets our infrastructure apart is not just our scale or technology—but our commitment to safety and sustainability. Our facility is regarded as one of the safest in the industry, with industry-leading fire safety systems and comprehensive employee safety protocols that exceed regulatory norms. Every aspect of factory design, from material storage to workflow layout, has been meticulously planned to ensure a secure and hazard-free work environment.
Supporting this setup is a team of seasoned engineers, designers, and R&D experts—each bringing deep expertise and a passion for innovation. Regular training sessions, exposure to global best practices, and a collaborative culture ensure that our teams stay ahead of the curve and consistently deliver best-in-class solutions.
To guarantee excellence in every roll, sheet, and meter of material, we’ve built a world-class, in-house testing laboratory—equipped with the most advanced testing instruments available. This lab enables us to rigorously test our materials for:
-
Strength and durability,
-
Colorfastness,
-
Abrasion resistance,
-
Chemical and environmental compliance, and
-
Segment-specific performance (e.g., automotive-grade standards), to name a few.
Whether we're developing a high-performance fabric for automotive seating or a designer finish for fashion accessories or footwear, our infrastructure ensures we can deliver products that meet the highest global standards—accurately, safely, and reliably.
At HR Polycoats, infrastructure is more than machinery—it's a reflection of our promise: crafting your products with world-class materials, produced in one of the most modern, safe, and forward-thinking facilities in the industry.
20+ CNG Trucks
We have our own transport facilities –company owned & operated trucks providing safe and timely delivery Pan-India.
Automated
Our entire operations are seamlessly connected through ERP –providing ease and reliable operations across each and every department.
60 Tonnes
Computerised and Timely Calibrated Avery Weigh-Tronix Weighing Scale.
Fire Safety Systems
Our entire facility is backed by the most advanced fire-safety systems in our industry with multi-zone detection systems, hydrants, extinguishers at every possible point and regular safety drills and audits.
Cleanest
premises in our industry –plant & shop floor including mixing kept perfectly clean and observe ISO9001 and 5S strictly.
Sustainable
Fitted with high-efficiency filters to block particulate matter and ensure clean, smoke-free emissions.